Basalt fiber cutting machine adopts frequency conversion control and can cut sizes ranging from 1mm to 120mm. It is widely used for high-precision chemical fibers such as polyester fiber, carbon fiber, metal fiber, glass fiber, basalt fiber, polyester fiber, Kevlar fiber, polypropylene fiber, etc., making it convenient for subsequent manufacturing of building materials, special papermaking, coatings and other processes.
Basalt fiber cutting machine is a size accurate cutting machine that can also be used to cut chemical fibers such as polyester yarn, carbon fiber, glass fiber, aramid, etc. It is equipped with both mechanical and CNC types, and can also meet the cutting needs of long fiber bundles. The PLC type is easy to adjust and has precise dimensions, suitable for cutting short fibers below 2mm. By using blades controlled by wheels or PLC to cut up and down, it can cut from 1mm-120mm in size, with uniform and adjustable dimensions.
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The equipment runs stably with a cutting frequency of 180 times per minute, achieving high-efficiency mass production. The cutting width is up to 220mm, covering most conventional fiber processing specifications. It is widely used for fixed-length cutting of fiber raw materials for textile regeneration, chemical fiber staple fiber production, building reinforcement materials, special paper additives, paint anti-cracking fillers and friction composite materials, providing high-quality raw materials for downstream industrial production
Widely applicable to all kinds of chemical fiber and industrial fiber materials, the machine perfectly processes polyester tow, viscose fiber, polypropylene fiber, acrylic fiber, as well as high-performance materials such as glass fiber, carbon fiber and aramid fiber. It is widely adopted in building material processing, special paper manufacturing, industrial paint production, composite material processing, textile waste recycling and other industrial fields, serving as core pretreatment equipment for fiber deep processing.
Application Field | Specific Material Examples | Main Purpose or Subsequent Use |
Textile & Apparel Recycling | Fabric scraps, used garments, apparel cutting waste, textile waste yarn, cotton waste | Recycling and reuse, serving as preparation for subsequent opening/blending and reprocessing |
Chemical Fiber Raw Material Production | Polyester (PET), Polyamide/Nylon (PA), Polypropylene (PP), Acrylic, Viscose, and other man-made fibers | Core process in Polyester Staple Fiber (PSF) production lines – cutting continuous filament tow into uniformly specified short fibers for spinning or filling applications |
Specialty & High-Performance Materials | Carbon fiber, Fiberglass, Aramid fiber, Basalt fiber | Short-cut for use as reinforcing materials in composites, specialty papermaking, friction materials, etc |
Other Soft Materials | Leather, Fishing nets, Hemp/Jute, Strapping bands, Sponge/foam, Paper, etc. | Shredding materials into small pieces for easier recycling or subsequent processing |
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Model | MT220/220PLC/220L |
Power | 3kw |
Rotating blades material | Hard alloy steel |
Fixed blades material | High speed steel |
Cutting width | 80mm/220mm |
Cutting length | 1-100mm |
Cutting frequency | 180times/minute |
Weight | 600kg |
Size | 1000*800*1100mm |
1. Ultra-high Cutting Precision & Stable Quality
Equipped with closed-loop servo feeding system, the machine controls the cutting length error within ±0.5mm, with excellent batch consistency. Adopting professional cold cutting technology and precision clamping structure, it completely avoids fiber melting, edge warping, burrs and floating scraps caused by hot cutting. The fiber cutting finish is far superior to industry standards, effectively reducing fiber shedding and defective rate, and no secondary sorting is required for subsequent production procedures.
2. Super Strong Material Versatility
With simple blade replacement, the equipment can cut diversified materials including polyester, nylon, PP chemical fiber, carbon fiber, glass fiber, basalt fiber, aramid fiber, and flexible materials such as waste textiles, leather, fishing nets, jute and sponge. A single machine meets multiple production demands, effectively reducing equipment procurement costs and improving factory production flexibility.
3. Intelligent Operation & Low Maintenance Cost
The PLC intelligent touchscreen supports storing hundreds of material cutting formulas, realizing one-click parameter calling and quick switching of different materials and sizes. It is equipped with real-time tool wear monitoring and tool life reminder functions to prevent tool breakage and batch scrapping accidents. The operation logic is simple and intuitive, ordinary workers can master the operation after simple training, no professional and technical personnel are required, greatly saving labor and training costs.
4. Durable Blade & Long Service Life
The dynamic blade is made of high-hardness cemented carbide steel, and the fixed blade adopts high-speed steel material, featuring high wear resistance, high hardness and strong impact resistance. Under normal working conditions, the blade service life can reach more than 3-6 months, and it can be polished and reused for many times, effectively reducing later replacement and maintenance costs.
5. Comprehensive Safety Protection
The whole machine is equipped with full-range safety protective covers, emergency stop buttons, equipment overload protection and anti-inhalation feeding structure. High-end models are additionally equipped with photoelectric induction safety system and self-locking universal wheels, which can automatically stop operation in case of abnormal conditions, fully guaranteeing the safety of operators and equipment operation.
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1,What is the output size after cutting?
Output size typically ranges 0.2-120mm.
2,What material are the blades made of? Are they durable?
Blades are made of tungsten carbide (cemented carbide) or high-carbon steel, offering high wear resistance. Service life is 3–6 months+ under normal use, and blades can be resharpened multiple times for reuse.
3,How safe is the equipment?
Fully equipped with safety guards, emergency stop buttons, overload protection, and anti-draw-in feed inlets.
Advanced models also offer photoelectric sensors and self-locking wheels for maximum operator safety.
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